Rapid Prototyping Solution
Aluminum gearbox housings and structural components
Stainless steel fluid manifolds and precision enclosures
Sheet metal brackets, housings, and welded assemblies
Aluminum heat sinks and thermal management parts
Kiya specializes in high-precision rapid prototype components
Specializing in CNC-machined aluminum (6061/7075) and laser-cut steel parts with tolerances up to ±0.1 mm. We deliver prototypes in as fast as 5 days, with additional capabilities including vacuum casting and 3D-printed nylon for functional validation. Request a free DFM analysis for your next project.
CNC Machining Rapid Prototyping
Deliver high-precision CNC prototypes with tolerances up to ±0.005″ (±0.127 mm), utilizing multi-axis machining to produce complex metal and plastic geometries. Supported by DFM analysis and fast turnaround times from 1–3 days.
Sheet Metal Prototyping Solutions
Get sheet metal prototypes fast—built to tolerances up to ±0.1 mm. We combine laser cutting, bending, and welding to deliver complex metal parts in aluminum, steel, and copper, with lead times starting from just 3–7 days.
Injection Molding Prototyping
Get production-quality plastic parts fast with low-volume injection molding. We offer aluminum and steel tooling, tolerances up to ±0.2 mm, and production runs from 500 to 10,000 shots—backed by mold flow analysis for reliable results.
3D Printing Prototyping Solutions
Produce functional prototypes using industrial-grade SLA, SLS, and FDM technologies, achieving fine feature resolution of 0.1–0.3 mm. Supporting 30+ material options, with express turnaround available in as fast as 72 hours.
Real-Time CAD Review for Precision Machining
Our engineering and sales teams work directly with clients through live CAD sessions, reviewing 2D drawings and 3D models in detail. We verify critical dimensions, tolerances, and machining features, and provide immediate feedback on manufacturability, material selection, and process planning. This ensures clear specifications, fewer revisions, and a faster transition from design to CNC production.
Why Prototyping Is Essential to Product Design
Rapid prototyping helps companies reduce development risk, shorten time-to-market, and bring better products to market faster.
Rapid Prototyping Materials
Our CNC machining and sheet metal bending services support rapid prototyping with aircraft-grade aluminum 6061, stainless steel 304, and precision-ground tool steels (D2, A2). Compatible with secondary processes like powder coating and anodizing, these materials deliver ±0.005mm tolerances for functional prototypes. 3D printing materials (Nylon 12, ULTEM 1010) available for hybrid prototyping workflows.
Our Rapid Prototyping Solution
Our rapid prototyping solution accelerates product development by combining multiple manufacturing processes, including CNC machining, sheet metal fabrication, injection molding, and industrial 3D printing. With tight tolerances (±0.005″) and fast lead times, we enable functional prototypes within 24–72 hours, supporting design validation, DFM analysis, and pre-production testing.
How It Works:
Digital Design – CAD models are optimized for manufacturability, ensuring accuracy and efficiency from the start.
Process Matching – The right process is selected based on your design:
CNC Machining: High-precision metal and plastic components
Sheet Metal Fabrication: Enclosures and structural parts with 1-day lead time
Injection Molding: High-volume parts with 50+ material options
Industrial 3D Printing: SLA, FDM, and SLS for complex geometries
Automated Production – CAM programming drives equipment under ISO 9001 protocols, guaranteeing consistency and quality.
Post-Processing – Finishing, assembly, and rigorous quality inspection deliver ready-to-use prototypes.
CNC Machining Materials
Lightweight with high strength, excellent thermal conductivity, and superior machinability—ideal for precision CNC machining.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
High electrical and thermal conductivity with excellent ductility and machinability—ideal for conductive and heat-transfer components.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
Good corrosion resistance with excellent machinability and stable performance—ideal for precision components and fittings.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
High strength and durability with good wear resistance—ideal for structural and mechanical components under load.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
Excellent corrosion resistance with high strength and durability—ideal for precision parts in demanding environments.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
Extremely lightweight with good machinability and vibration damping—ideal for weight-critical applications.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
High strength-to-weight ratio with excellent corrosion resistance—ideal for high-performance and precision applications.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
Engineering Plastics
Lightweight and cost-effective with good impact resistance and easy machinability—ideal for functional prototypes and general-purpose CNC machining.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
High-impact strength with excellent transparency and heat resistance—ideal for durable, optical, and protective CNC machined components.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
Crystal-clear appearance with excellent optical clarity and weather resistance—ideal for transparent and aesthetic CNC machined parts.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
High stiffness and low friction with excellent dimensional stability—ideal for precision mechanical components and tight-tolerance CNC machining.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
Strong and wear-resistant with excellent toughness and low friction—ideal for gears, bushings, and load-bearing CNC machined parts.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
Lightweight with excellent chemical resistance and low moisture absorption—ideal for corrosion-resistant and low-load CNC machined components.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
High-performance thermoplastic with exceptional heat resistance, chemical stability, and mechanical strength—ideal for demanding aerospace, medical, and industrial CNC applications.
Lead Time: From 5 days
Tolerance: Up to ±0.005″ (±0.125 mm)
Maximum Part Size: 2000 × 800 × 1000 mm
Pricing: Custom quotation based on design and quantity
Kickstart Your CNC Machining Project with Kiya
Upload your CAD file to instantly receive quotes, lead times, and DFM insights for your CNC components. Specializing in both metal and plastic CNC machining, Kiya offers flexible production and shipping solutions tailored to your product development schedule.
Overmolding
Description: Soft elastomer (TPU/silicone) molded over rigid substrates for enhanced grip and sealing.
Process Compatibility: Injection molding (overmolding)
Materials: Plastics and metals (as inserts)
Key Use: Ergonomic grips, protective housings, sealing components
Knurling
Description: Diamond or straight-line pattern formed on surfaces to improve grip and handling.
Process Compatibility: CNC lathe rolling
Key Use: Handles, adjustment knobs
Process Tolerance: Non-critical; typically ±0.1–0.25 mm
As-Machined Finish
Description: Clean CNC-machined surface with burrs removed and sharp edges broken, providing a ready-to-use functional finish.
Key Use: Parts that require precision machining and no further surface treatment
Anodizing
Description: Electrochemically formed oxide layer that enhances corrosion resistance and provides an attractive surface finish.
Process Compatibility: Post-machining surface treatment
Key Use: Aerospace components, consumer electronics, decorative metal parts
Electrocoating / E-Coating
Description: Electrochemical coating producing uniform, corrosion-resistant metal surfaces.
Process Compatibility: Post-cleaning dip or spray
Materials: Steel, aluminum, zinc-coated substrates
Key Use: Automotive panels, electronic enclosures
Process Tolerance: Thickness 15–30 μm, coverage ≥98%
Sand Blasting
Description: Abrasive jet finish producing a uniform matte texture.
Process Compatibility: Post-machining blasting
Materials: Metals, glass, stone
Key Use: Architectural applications, decorative surfaces, industrial components
Powder Coating
Black Oxide
Description: Thin magnetite (Fe₃O₄) layer that improves corrosion resistance and reduces surface glare.
Process Compatibility: Post-machining chemical treatment
Key Use: Tools, fasteners, industrial hardware